Applied Materials Details Progress Towards Industrializing PV Solar
“We are seeing substantial progress in the global industrialization of
the solar industry,” said
Preparing for the
In his keynote presentation, Dr.
Pinto contrasted today’s mainstream c-Si factory running approximately 1,500 wafers per hour at 16% efficiency - with as much as 2% line breakage - with the “crystalline factory of the future.” With substantial improvements in equipment and full automation of facilities by 2012, Pinto predicted that output will double to more than 3,000 wafers per hour at greater than 20% efficiency - with breakage cut by more than half.
“To drive performance and reduce costs, the industry will become more technology-intensive, with new materials, applications, integration schemes, and factory automation and control,” said Pinto. “In the factory of the future, Applied expects to address over 55% of the c-Si PV solar manufacturing opportunity. With Applied’s capabilities in equipment and processes, we continue to look for new areas where we can work with our customers to increase their output, quality and profitability.”
A number of new products and developments were announced at PVSEC to help industrialize c-Si manufacturing:
- Applied Baccini Esatto Technology™, a high precision, multi-step screen printing capability designed to increase the efficiency of c-Si solar cells by enabling the fabrication of advanced contact structures.
-
DuPont andApplied Materials announced a collaboration to advance multiple-printing technology for increasing the absolute efficiency of c-Si cells. - Applied HCT Diamond™ Squarer, an innovative new system with novel diamond wire technology, designed to reduces the cost of squaring silicon ingots by up to one-third while offering at least twice the cutting speed of conventional squaring processes.
-
The Applied HCT MaxEdge™ wire saw is now in volume production for PV
wafering applications at key customers in
Europe andAsia , includingWacker Schott Solar . The MaxEdge system revolutionized wire saw technology with the industry’s first dual-wire management system, enabling significantly higher throughput and load capacity than competitive systems, while requiring much less factory floor space and fewer operators for equivalent megawatt output. -
LDK Solar qualified Applied’s HCT MaxEdge™ wire saws for volume production, as part of a large-scale expansion that includes the installation of more than 50 MaxEdge systems due to be completed in October.
SunFab Thin Film Lines Ramping Around the World
Pinto also provided a global update on the company’s SunFab thin film lines, which deliver the world’s largest PV solar panels, capable of producing over 500 watts each when using Applied’s tandem junction technology. Pinto provided performance data obtained from aperture only testing, which is the industry’s most consistent measure of conversion efficiency. The data showed that the tandem junction line in volume production today, is achieving greater than 9% stable aperture area efficiency in manufacturing.
“We continue to make progress in every aspect of the SunFab lines and
are well on our way to delivering 10% efficient SunFab panels and
Discussing the future of SunFab development, Pinto laid out plans for
panels with 12% conversion efficiency and module costs below
A Bright Future
“We are moving out of the learning phase of this business to a point where we believe we can realize the true opportunity,” said Davis. “We have successfully integrated several acquisitions, launched numerous new products and are seeing renewed interest in our SunFab products. It is a very exciting time.”
More information available on Applied’s Web site
For further information about this event, including a webcast and slides, please visit Applied Materials’ website at: http://www.appliedmaterials.com/investors.
Safe Harbor Statement
This press release contains forward-looking statements, including thos
regarding the solar industry outlook and Applied’s solar products,
module efficiency and cost improvements, growth opportunities, and
financial outlook for EES. These statements are subject to known and
unknown risks and uncertainties that could cause actual results to
differ materially from those expressed or implied by such statements,
including but not limited to: demand for solar PV products, which is
subject to many factors, including uncertain global economic and market
conditions, the duration of the recession, government policies and
incentives, technological innovations and evolving industry standards;
customers’ ability to obtain affordable capital; Applied’s ability to
(i) develop, deliver and support a broad range of products and expand
its markets, (ii) align its cost structure with business conditions,
(iii) manage its production capability, (iv) appropriately allocate R&D
resources, (v) obtain and protect IP rights in key technologies, and
(vi) attract, motivate and retain key employees; and other risks
described in Applied’s
Source:
Applied Materials, Inc.
Howard Clabo, 408-748-5775
(editorial/media)
or
Michael
Sullivan, 408-986-7977
(financial community)